Chapter 11
Chapter 11Bone grafts and substitutes

Allograft, DBM and Xenograft

Processing, incorporation, safety

About 9 min read 9 figures 14 references

11.1 Introduction

The patient's own bone has two disadvantages: donor site morbidity and limited amount. This chapter describes bone taken from another source.

TermSource
AutograftThe same patient
AllograftAnother human (living or deceased donor)
XenograftAnother species (usually bovine)

The main point of this chapter: allograft and xenograft have no living cells. They are not osteogenic. They act mainly as a scaffold (osteoconduction). Some have a weak osteoinductive effect.

Where we use them in plastic surgery:

  • Large structural allograft combined with a free fibula in limb reconstruction
  • Demineralized bone matrix to fill small gaps in craniofacial surgery
  • Bovine bone for sinus floor and alveolar ridge augmentation before dental implants
  • Allograft chips mixed with autograft when there is not enough autograft

Flowchart: Bone grafts by source

  • Bone graft materials
    • Autograftsame patient
      • Has living cells
    • Allograftanother human
      • Fresh-frozenstructural
      • Freeze-driedchips, small grafts
      • Demineralized (DBM)putty; weak osteoinduction
    • Xenograftbovine
      • Bone mineral onlyslow to resorb
    • Alloplastsynthetic
      • No biological activity
Allograft and xenograft have no living cells: they are scaffolds.

11.2 Forms of allograft

  • Cancellous chips: to fill contained defects.
  • Corticocancellous blocks.
  • Cortical struts and whole bone segments (massive allograft): for structural support.
  • Demineralized bone matrix (DBM): powder, putty or gel.
Cancellous allograft blocks.
Cortical allograft strut.
Femoral head allograft being shaped
Femoral head allograft. Femoral heads removed at hip replacement are the commonest source of banked bone from living donors. Here one is shaped with a reamer (a to c) to fill an acetabular defect. It can also be milled into chips. Ghanimeh et al., Arthroplast Today 2026, Fig. 5, CC BY 4.0.
Fresh-frozen structural allograft marked, cut to a wedge and inserted
Fresh-frozen structural allograft. A: the thawed allograft is marked. B: it is cut into a wedge of measured size. C to E: the wedge is placed in an opening osteotomy and plated. A structural allograft is shaped on the back table to fit the defect. Tsai et al., J Clin Med 2026, Fig. 2, CC BY 4.0.

Where allograft comes from. Allograft bone is supplied by tissue banks, not by ordinary manufacturers. In Malaysia the USM Tissue Bank supplies processed bone. Large tissue banks abroad include MTF Biologics, LifeNet Health and AlloSource in the United States. Some processed allografts carry a brand name:

ProductWhat it isSupplier
PurosSolvent-preserved cancellous or cortical allograft, in particles and blocks. It is processed by the Tutoplast method.Zimmer Biomet
OsteocelCancellous allograft that is frozen in a way that keeps some donor cells aliveNuVasive
Trinity EvolutionThe same idea: allograft with living donor cellsOrthofix, with MTF

11.3 Processing of allograft

Allograft must be processed to make it safe and to allow storage. Each processing step reduces the risk of infection and rejection, but also reduces the strength or the biological activity of the graft.

TypeStorageStrengthUse
Fresh-frozen−70 °C or belowPreservedStructural (massive) allograft
Freeze-driedRoom temperature, for yearsReduced; brittle until rehydratedChips and small grafts for filling
Gamma-irradiated(a sterilization step added to the above)Reduced further, depending on doseStandard dose is about 25 kGy
DemineralizedRoom temperatureNoneGap filling

Flowchart: Processing of allograft

  1. Donor bone
  2. Clean: remove soft tissue and marrow
  3. Freeze (−70 °C) or freeze-dry or demineralize
  4. Gamma irradiationabout 25 kGy
  5. Store and label

11.3.1 Details of processing

  • Fresh-frozen: stored at −70 to −80 °C, for up to about 5 years. Freezing kills the cells and reduces immunogenicity. Mechanical properties are almost unchanged.
  • Freeze-dried (lyophilized): the bone is frozen and the water is removed under vacuum to a residual moisture of a few percent. It is stored at room temperature. It must be rehydrated before use; dry bone is brittle, and bending and torsional strength are reduced.
  • Gamma irradiation: 25 kGy is the conventional dose for a sterility assurance level of 10−6. Radiation breaks collagen chains by direct effect and by free radicals. The loss of strength is dose-dependent, and is larger for bending and fatigue than for compression.
  • Demineralization: hydrochloric acid (about 0.5 to 0.6 N) removes the mineral.
  • Ethylene oxide is no longer favored, because residues reduce osteoinduction and can cause inflammation.

11.4 Incorporation of allograft

Allograft incorporates in the same way as non-vascularized cortical autograft (creeping substitution), but more slowly and less completely.

  • Enneking and Campanacci (2001) examined massive allografts removed from patients years after implantation. The allograft had united with the host bone at its ends. But new bone had replaced only the ends and a thin surface layer. Most of the graft was still dead bone.
  • Dead bone cannot repair small cracks. So allografts can fracture late, and these fractures do not heal.

Results of massive allograft for bone tumors (Mankin 1996):

  • Infection in about 10%, mostly in the first year.
  • Fracture in about 19%, mostly by the third year.
  • About 75% were retained and successful in the long term.

This is why a vascularized fibula is combined with the allograft (Capanna technique). The living fibula helps union and reduces these failures.

11.5 Demineralized bone matrix (DBM)

DBM is allograft bone treated with acid to remove the mineral. What remains is collagen and bone proteins, including small amounts of BMP. Removing the mineral exposes these proteins, so DBM is osteoinductive in principle. It has no strength.

  • Urist (1965) discovered osteoinduction using demineralized bone.
  • Mulliken and Glowacki (1980, 1981), plastic surgeons in Boston, were the first to use demineralized bone in patients with craniofacial defects.
  • USM (Ali, Halim et al. 2005): a 7-year-old girl with an orbito-frontal bone defect was reconstructed with a vascularized outer-table calvarial bone graft on the superficial temporal vessels. The gaps around it were filled with DBM putty.

Commercial DBM is mixed with a carrier so that it can be handled: glycerol, hyaluronic acid, gelatin, collagen or calcium sulfate. The carrier may make up most of the volume. Products differ in particle size, carrier and sterilization method, and all of these affect osteoinductive activity.

Demineralized bone matrix putty in a syringe
DBM putty in a syringe. A commercial DBM putty, shown with a ruler. The putty can be molded by hand or injected into a contained defect. Apinyankul et al., Arthroplasty 2025, Fig. 2, CC BY 4.0.

Limitation. The amount of BMP in commercial DBM is very small and not consistent. Bae (2006) measured only nanograms of BMP per gram of DBM, and found that the amount differed more between batches of the same product than between different products. (For comparison, an rhBMP-2 product contains milligrams.)

DBM is best used as a filler around living bone or autograft. It should not be used alone to bridge a defect.

Examples of DBM products. DBM is a powder. To make it usable it is mixed with a carrier, and the carrier differs between products.

ProductCarrier and formSupplier
GraftonGlycerol; gel, putty, flexible sheetsMedtronic (first made by Osteotech)
DBXSodium hyaluronate; putty and pasteMTF Biologics, distributed by DePuy Synthes
AllomatrixCalcium sulfate; putty that is mixed in the operating roomWright Medical

The amount of BMP differs between products and between batches of the same product. Two DBM products cannot be assumed to be equal.

11.6 Safety of allograft

Patients often ask two questions about allograft.

Will it be rejected?

  • Bone allograft is not tissue-matched, and no immunosuppression is given.
  • The antigens are on the donor cells and marrow. Processing (washing, freezing, freeze-drying) removes most of them.
  • The remaining immune reaction slows incorporation, but it does not cause clinical rejection.
  • The immune response is mainly cell-mediated, against MHC class I and II antigens on donor cells (Friedlaender 1983).
  • Fresh allograft is the most immunogenic, frozen is less, freeze-dried is least.
  • Histologically the response appears as a delay in revascularization and a fibrous layer around the graft.

Can it transmit infection?

The risk is very low but not zero. Among tissue donors in the United States, the estimated chance that a donor has an infection that is missed by antibody tests was (Zou 2004):

VirusEstimated risk per donor
Hepatitis B1 in 34,000
Hepatitis C1 in 42,000
HIV1 in 55,000

The risk to the recipient is much lower than this, because of donor history screening, more sensitive nucleic acid tests, processing and irradiation. With proper screening, the risk of HIV from bone allograft was estimated at less than 1 in a million (Buck 1989).

11.7 Xenograft

The xenograft in common use is deproteinized bovine bone mineral. All protein and cells are removed, leaving only the mineral structure of cancellous bone.

  • It is osteoconductive only.
  • It resorbs very slowly, over years. This is useful where volume must be maintained: maxillary sinus floor augmentation and alveolar ridge augmentation.
  • It is not suitable where the graft must be fully replaced by normal bone, such as an alveolar cleft where a tooth must erupt.
Bovine mineral particles in tissue. Bio-Oss, processed from the mineral phase of bovine bone, in tissue stained with hematoxylin and eosin. The particle has no cells of its own. Photo: Atlas of Medical Foreign Bodies, Wikimedia Commons, CC BY-SA 2.0
Bone grafts and porous polyethylene sheets used in the orbit. © AO Foundation, AO Surgery Reference.

Examples of xenograft products.

ProductWhat it isSupplier
Bio-OssDeproteinized bovine bone mineral; granules and blocks. The most studied product.Geistlich
EndobonBovine hydroxyapatite, heated at high temperatureZimmer Biomet
ceraboneBovine bone mineral, heated at high temperaturebotiss

11.8 Summary

NeedMaterial
Graft that is fully replaced by boneCancellous autograft (allograft chips can be added to increase volume)
Volume that is maintainedBovine bone mineral
Structural supportFresh-frozen structural allograft, preferably with vascularized bone
Filling small gapsDBM

References

  1. Nguyen H, Morgan DAF, Forwood MR. Sterilization of allograft bone: effects of gamma irradiation on allograft biology and biomechanics. Cell Tissue Bank 2007;8:93–105.
  2. Nguyen H, Morgan DAF, Forwood MR. Sterilization of allograft bone: is 25 kGy the gold standard for gamma irradiation? Cell Tissue Bank 2007;8:81–91.
  3. Enneking WF, Campanacci DA. Retrieved human allografts: a clinicopathological study. J Bone Joint Surg Am 2001;83:971–986.
  4. Mankin HJ, Gebhardt MC, Jennings LC, Springfield DS, Tomford WW. Long-term results of allograft replacement in the management of bone tumors. Clin Orthop Relat Res 1996;324:86–97.
  5. Capanna R, Campanacci DA, Belot N, et al. A new reconstructive technique for intercalary defects of long bones. Orthop Clin North Am 2007;38:51–60.
  6. Urist MR. Bone: formation by autoinduction. Science 1965;150:893–899.
  7. Mulliken JB, Glowacki J. Induced osteogenesis for repair and construction in the craniofacial region. Plast Reconstr Surg 1980;65:553–560.
  8. Mulliken JB, Glowacki J, Kaban LB, Folkman J, et al. Use of demineralized allogeneic bone implants for the correction of maxillocraniofacial deformities. Ann Surg 1981;194:366–372.
  9. Glowacki J, Kaban LB, Murray JE, Folkman J, et al. Application of the biological principle of induced osteogenesis for craniofacial defects. Lancet 1981;1:959–962.
  10. Ali F, Halim AS, Najihah SZ, Ibrahim M, Abdullah J. Combination of vascularized outer-table calvarial bone graft based on the superficial temporal vessels and allomatrix for the repair of an orbito-frontal blow-out fracture in a child. J Craniomaxillofac Surg 2005;33:326–330.
  11. Bae HW, Zhao L, Kanim LEA, et al. Intervariability and intravariability of bone morphogenetic proteins in commercially available demineralized bone matrix products. Spine 2006;31:1299–1306.
  12. Zou S, Dodd RY, Stramer SL, Strong DM, et al. Probability of viremia with HBV, HCV, HIV, and HTLV among tissue donors in the United States. N Engl J Med 2004;351:751–759.
  13. Buck BE, Malinin TI, Brown MD. Bone transplantation and human immunodeficiency virus: an estimate of risk of acquired immunodeficiency syndrome. Clin Orthop Relat Res 1989;240:129–136.
  14. Friedlaender GE. Immune responses to osteochondral allografts: current knowledge and future directions. Clin Orthop Relat Res 1983;174:58–68.

Test yourself on Chapter 11

A few quick questions or flashcards from this chapter.

Search the CME

Search chapters, sections, figures and references